Cavitation Erosion and Sliding Wear of MCrAlY and NiCrMo Coatings Deposited by HVOF Thermal Spraying

Synergistic effect of ultrasonic cavitation erosion and corrosion of WC-CoCr and FeCrSiBMn coatings prepared by HVOF spraying.

The high-velocity oxygen-fuel (HVOF) spraying process was used to fabricate conventional WC-10Co-4Cr coatings and FeCrSiBMn amorphous/nanocrystalline coatings. The synergistic effect of cavitation erosion and corrosion of both coatings was investigated. The results showed that the WC-10Co-4Cr coating had better cavitation erosion-corrosion resistance than the FeCrSiBMn coating in 3.5 wt.% NaCl ...

Effect of Porosity on Cavitation Erosion Resistance of HVOF Processed Tungsten Carbide Coatings

The phenomenon of cavitation is widely experienced in both pumps and under-water components of hydro power plants. The mechanism of material damage during cavitation is mainly attributed to implosion of high velocity bubbles on to the surface giving raise to local increase in stresses in excess of 1.4 GPa. In addition, material wastage due to particle induced erosion is observed in hydro plants...

Tribo-Mechanical Properties of HVOF Deposited Fe3Al Coatings Reinforced with TiB2 Particles for Wear-Resistant Applications

This study reveals the effect of TiB₂ particles on the mechanical and tribological properties of Fe₃Al-TiB₂ composite coatings against an alumina counterpart. The feedstock was produced by milling Fe₃Al and TiB₂ powders in a high energy ball mill. The high-velocity oxy-fuel (HVOF) technique was used to deposit the feedstock powder on a steel substrate. The effect of TiB₂ addition on mechanical ...

Development of APS MCrAlY Dense Bond Coats

The objective of this study was to mimic the microstructure of MCrAlY coatings sprayed using HVOF (High Velocity Oxy-Fuel) processes by using an Air Plasma Spray (APS) process in order to improve oxidation and spallation life of MCrAlY APS coatings. Figure 1 shows the typical microstructures obtained when spraying bond coats using the (a) HVOF process, and (b) the APS process. The microstructur...

Some aspects of elemental behaviour in HVOF MCrAlY coatings in high-temperature oxidation